Mud-concrete slab system for sustainable construction

Abstract

The urgency of global climate emergency has drawn significant attention to the building industry over the last few years. Today, the building sector is responsible for 38% of the world’s greenhouse gas emissions, according to UNEP. 60% -70% of embodied carbon in a conventional column-beam reinforced concrete building is in its floor system. This paper discusses the possibility of constructing an earthen slab system using mud-concrete. It investigates a doubly curved shell structure, working predominantly in compression, to fulfil both environmental and economical demands in the construction industry; reducing the cost and labour expenses nearly 50% compared with that of traditional reinforced concrete slab systems. A 1 m x 1 m prototype mud-concrete slab was constructed to check the potential for modular construction with a square footprint. Poured mud-concrete shell of 50 mm thickness is the primary structural component, while a non-structural mud-concrete filling to a horizontal level 50 mm from apex was used to create a usable floor surface. Masonry mould method was used as the formwork system for the construction considering its cost effectiveness and ease of construction.